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On a winding or spooling line the guide is the part the wire touches thousands of times per minute. These six-arm alumina star discs separate and guide wire or yarn with a polished, groove-free alumina surface: no scratching, no static build-up, and no metal pickup to contaminate the wire.
Compared with hardened steel or coated guides, alumina runs cooler against moving wire and wears far slower — the guide often outlives several batches of the metal parts it replaced. Arm count, arm profile and bore are machined to your machine's pitch and speed.
| Material | 95% / 99% Al2O3 alumina ceramic |
|---|---|
| Density | 3.60 – 3.85 g/cm³ |
| Arm count | Typically 4 / 6 / 8, custom |
| Surface roughness (guide face) | Ra ≤ 0.4 μm (polished) |
| Bore tolerance | ±0.01 mm |
| Balancing | Static balance on request |
| Max. service temperature | 1400 – 1600°C |
Typical values for reference; custom grades and dimensions per drawing.
Wire winding and spooling machines
Textile yarn guiding and tensioning
Fiber optic and fine wire production
Enamelled wire manufacturing lines
Any high-speed wire/yarn contact point
Haorui Industrial has machined non-standard advanced ceramics since 2006 (ISO 9001). Send us a 2D drawing (PDF/DWG) or a sample: we quote with tolerance and material recommendation, produce 1–10 piece prototypes in 7–15 days, and keep the process data for repeat batches. Materials available: 95% / 99% / 99.5% Al2O3, ZrO2, Si3N4, SiC, AlN, macor.
No — the guide faces are polished to Ra ≤ 0.4 μm and are harder than the wire, so it is the wire's coating that survives, not the guide.
Yes. Send the drawing or the used part; we reproduce arm count, spacing and bore to fit your machine.
We supply the ceramic part; assembly with metal hubs or bearings can be quoted on request.
Quality you can verify: Haorui Industrial operates an ISO 9001:2015 certified quality management system (scope: precision mechanical ceramics parts), and our alumina and zirconia ceramics are RoHS 2.0 compliant — tested per IEC 62321 by an accredited third-party laboratory. We exhibit every year at CIOE (China International Optoelectronic Exposition) and semiconductor industry expositions in Shenzhen — visit our booth to see the parts in person.
