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Precision CNC machining of Alumina ceramic discs parts

  • Very good electrical insulation.
  • Moderate to extremely high mechanical strength.
  • Very high compressive strength.
  • High hardness.
  • Moderate thermal conductivity.
  • High corrosion and wear resistance.
  • Good gliding properties.
  • Low density.
  • Operating temperature without mechanical load 1,000 to 1,700°C.
  • Bioinert and food compatible.
Availability:
Quantity:
  • 01066

  • HaoRui

  • custom01001

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 Company Profile

Etablished in June 2006

SHENZHEN HAORUI INDUSTRIA1718866199877L TECHNOLOGY CO.,LTD has specialized in the research & development, fabrication and sales of non-standard industrial ceramics, hard alloy (such as tungsten steels), metals and non-metal precision machinery parts for 20 years.


The company has a strong technical level in the processing and manufacturing of industrial ceramics (i.e. zirconia, alumina, silicon nitride, silicon carbide, aluminum nitride, etc.), hard alloys (such as tungsten steels,) non-standard precision parts. The company holds many leading technologies in this field. Moreover, the company has a group of professional technicians with strong technical development abilities and over 10 years working experiences.Most importantly, the company also has a complete production process and quality management system, as well as a complete set of precisely machining equipments and inspection facilities.


We focus on the manufacturing of non-standard precision aluminum parts with complex structures and are committed to delivering high accuracy and consistent components to our clients. We continue to invest in new CNC machine equipment and skilled employees to ensure that our team maintains a strong competitive advantage. We have also been improving the aluminum machining process to improve efficiency and quality, and continue to meet customer production needs.


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 Product Description

High Precision Machining 96% 99% Alumina Al2O3 Ceramic Structural Parts

CNC machining ceramics can be a bit of a challenge if they have already been sintered. These processed hardened ceramics can pose quite a bit of a challenge as debris and chunks will fly everywhere. Ceramic parts may be most effectively machined before the final sintering stage either in their “green” (non-sintered powder) compact state or in the pre-sintered “bisque” form.

Alumina ceramic discs with holes are specialized components made from alumina (aluminum oxide) ceramic material that feature one or more perforations or holes. Alumina ceramic discs can be manufactured with precision-drilled or machined holes. These discs are designed for specific applications where the presence of holes serves a particular purpose.


Advantage of CNC machining ceramics

1. High precision: CNC machining ceramics can achieve high precision machining accuracy and repeatability, which can meet the requirements of complex parts machining and complex surface machining.

2. High efficiency: with the help of CNC machining, the processing time of complex ceramic parts is greatly shortened, and the production efficiency is improved.

3. Low cost: CNC machining ceramics can greatly reduce the cost of ceramic parts processing, and have good economic benefits.

4. High reliability: CNC machining ceramics can guarantee the machining accuracy of ceramic parts and ensure the consistency of parts.

5.Good surface quality: CNC machining can improve the surface finish of ceramic parts, and make the ceramic parts more smooth and beautiful.


CNC machining of ceramics is a highly precise process that requires specialized tools and equipment. First, a CAD file is created or an existing CAD file is modified to describe the part geometry. The CAD file is then imported into the CNC machine’s controller, where it is used to generate the tool path. The CNC machine is then set up with the appropriate cutting tools, such as diamond-tipped end mills and carbide drills, and the part is loaded into the machine. Finally, the CNC machine is operated to cut the part according to the generated tool path. CNC machining of ceramics is typically used to create complex geometries, such as medical implants, electronic components, and turbine blades.


 

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 Comment & FAQ

1. Are you a factory or a trading company?

A:We are a professional manufacturer of ceramic parts. we are factory.

2. Do you only supply standard parts or can customized parts according to our drawing?

A: All parts can be customized according to you drawings and will meeting your requirements perfectly.

3. Can the price be negotiated?

A: Of course, we will consider discounts for large-volume orders.

4: Can you guarantee the product?

A: Yes, we promise to provide quality assurance for all products, inspect according to your drawings and issue an inspection report. If you are not satisfied with our product quality or service, please feel free to give us feedback.

5: Can I visit your factory?

A: Of course, welcome your arrival, please contact us in advance and make an appointment.


6: Do you provide samples ? is it free or extra ?


A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

7: What is your terms of payment ?

A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.If you have another question, pls feel free to contact us as below:

sales@szhr-tech.com


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 Certifications

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 Data Sheet





Properties of Alumina material (Al2O3)


Property
Item
95% Al2O3
99% Al2O3
99.8%Al2O3
Unit
Mechanical Characteristics
Color
White
light yellow
Ivory

Bulk Density
3.7
3.85
3.93
g/cm3
Water Absorption
0
0
0
%
Bending Strength
300
310
370
MPa
Compressive Trength
2,300
2,400
2500
MPa
Elastic Modulus
320
340
390
GPa
Fracture Toughness
3~4
3~4
4
MPa m1/2
Weber Coefficient
12
12
12
m
Vickers Hardness
1,400
1,600
1850
HV 0.5
Thermal Characterics
Coefficient of Line Thermal
Expansion
7~8
7~8
7~8
10-6 K-1
Thermal Conductivity
20
29
32
W/mK
Thermal Shock Resistance
(Put in Water)
250
200
280
ΔT °C
Max Working Temperature
1,500
1,600
1700
°C
Electrical Characteristics
Volume Resistance At 20°C
>1014
>1014
>1014
Ωcm
Dielectric Strength
15×106
15×106
15×106
V/m
Dielectric Constant
9
10
10
εr
One MHZ Dielectric Loss Angle
at 20°C
0.0004
0.0002
0.0001
tanδ
Chemical Characteristics
Nitric Acid (60%) 90°C
0.1
0.1
0.05
24H WT Loss mg/cm2
Sulphuric Acid (95%) 95°C
0.3
0.34
0.22
Caustic Soda (30%) 80°C
0.9
0.95
0.04


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Founded in June 2006, Shenzhen Haorui IndustriaI Technology Co.,Ltd. is a professional enterprise engaged in R&D, manufacturing and sales of non-standard industrial ceramics, hard alloys (tungsten steel) and various metal and non-metal precision machinery parts.

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