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Alumina Ceramic Electrode Protection Sleeve | High Temperature Insulating Electrode Cover

This flanged ceramic sleeve caps the electrode where it enters the hot zone. The flange with bolt holes fixes the sleeve to the housing, the deep cup shields the electrode from radiation and splash, and the alumina wall keeps the live electrode insulated from the grounded housing - one part replacing a metal heat shield plus a separate insulator.

Flange diameter, bolt circle, cup depth and wall thickness are all machined to drawing from 99% alumina, so the part fits existing electrode ports without modifying the housing.

Key properties: combined heat shield and insulator reduces part count; flange bolt circle machined to match your housing; 99% Al2O3 with continuous service temperature 1600C; volume resistivity >10^14 ohm-cm preventing short circuit to the housing; alumina surface resists slag wetting, splash and chemical attack; flange face ground flat to within 0.02 mm.

Typical applications: furnace and vacuum furnace electrode ports, plasma and arc equipment electrode shielding, electric heating assemblies, semiconductor and crystal growth equipment, and any live electrode passing through a grounded hot wall.

Custom manufacturing: for vacuum-tight service we recommend a compatible seal on the ground flange face. The part is ground from sintered alumina, so cup depth is not limited by a pressing mould. Test pieces can be supplied to validate fit before batch production. Prototypes from 1 piece, 7-15 days. ISO 9001 certified, RoHS 2.0 compliant.
Availability:
Quantity:
  • 103

  • HaoRui

  • custom103

Alumina Ceramic Electrode Protection Sleeve | High Temperature Insulating Cover

Custom non-standard alumina (Al2O3) ceramic part · CNC precision machining · OEM / ODM · Hero Ceramic by Haorui Industrial

Product Overview

This flanged ceramic sleeve caps the electrode where it enters the hot zone. The flange with bolt holes fixes the sleeve to the housing, the deep cup shields the electrode from radiation and splash, and the alumina wall keeps the live electrode insulated from the grounded housing — one part replacing a metal heat shield plus a separate insulator.

Flange diameter, bolt circle, cup depth and wall thickness are all machined to drawing from 99% alumina, so it fits existing electrode ports without modifying the housing.

Key Features

Combined shield + insulatorReplaces a metal heat shield plus separate insulator.
Mounting flange with holesBolt circle machined to match your housing.
High temperature99% Al2O3, continuous service to 1600°C.
Electrical isolation>10^14 Ω·cm prevents short-circuit to the housing.
Resistant to splash & slagInert alumina surface resists wetting and chemical attack.

Technical Specifications

Material 99% Al2O3 alumina ceramic
Density 3.80 – 3.85 g/cm³
Max. service temperature 1600°C
Dielectric strength 15 – 20 kV/mm
Flange bolt circle Custom per drawing
Wall thickness 3 – 15 mm typical
Flatness of flange face ≤0.02 mm

Typical values for reference; custom grades and dimensions per drawing.

Applications

  • Furnace and vacuum furnace electrode ports

  • Plasma and arc equipment electrode shielding

  • Electric heating assemblies

  • Semiconductor and crystal growth equipment

  • Any live electrode passing through a grounded hot wall

Custom Machining (OEM / ODM)

Haorui Industrial has machined non-standard advanced ceramics since 2006 (ISO 9001). Send us a 2D drawing (PDF/DWG) or a sample: we quote with tolerance and material recommendation, produce 1–10 piece prototypes in 7–15 days, and keep the process data for repeat batches. Materials available: 95% / 99% / 99.5% Al2O3, ZrO2, Si3N4, SiC, AlN, macor.

FAQ

Does the flange need a gasket?

For vacuum-tight service we recommend a compatible seal on the ground flange face; the alumina face itself is lapped flat to ≤0.02 mm to seal reliably.

Can you produce it as a one-piece deep cup?

Yes — the part is ground from sintered alumina, so depth is not limited by a pressing mould.

Will it break if the electrode moves?

Design clearance for electrode travel; we can supply test pieces so you can validate the fit before batch production.

Certifications & Trade Shows

Quality you can verify: Haorui Industrial operates an ISO 9001:2015 certified quality management system (scope: precision mechanical ceramics parts), and our alumina and zirconia ceramics are RoHS 2.0 compliant — tested per IEC 62321 by an accredited third-party laboratory. We exhibit every year at CIOE (China International Optoelectronic Exposition) and semiconductor industry expositions in Shenzhen — visit our booth to see the parts in person.

Need this part in your size?
Email your drawing to sales for a quotation within 24 hours — prototypes from 1 piece.
Haorui Industrial (Hero Ceramic) · Shenzhen, China · ISO 9001 certified


Alumina Ceramic Series · Haorui Industrial · Advanced Ceramic Custom Machining since 2006



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Founded in June 2006, Shenzhen Haorui IndustriaI Technology Co.,Ltd. is a professional enterprise engaged in R&D, manufacturing and sales of non-standard industrial ceramics, hard alloys (tungsten steel) and various metal and non-metal precision machinery parts.

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