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Custom Zirconia Ceramic Alignment Frame | Precision Semiconductor Ceramic Fixture

★Edge opening, very sharp
★Extremely high bending strength and hardness
★High density - up to 6.0 g/cm^3
★Low thermal conductivity
★Other features: high electrical insulation, high corrosion resistance, high biocompatibility

Category: Zirconia Ceramic Parts
Tags: Industrial Applications
Availability:
Quantity:
  • 02A56

  • HaoRui

  • custom01A35

Precision Zirconia Ceramic Alignment Frame

Haorui Industrial Ceramics manufactures custom zirconia ceramic alignment frames designed for high-precision positioning, fixing and structural support applications in semiconductor, automation, vacuum and precision industrial systems.

Manufactured from high-purity zirconium oxide (ZrO₂), these ceramic frames offer excellent wear resistance, dimensional stability, corrosion resistance and electrical insulation performance. Precision CNC machining and fine grinding processes ensure accurate positioning structures and tight tolerances for demanding industrial applications.

Compared with traditional metal and plastic components, zirconia ceramic frames provide superior hardness, longer service life and contamination-free operation, making them ideal for semiconductor equipment and high-cleanliness environments.

With more than 20 years of advanced ceramic manufacturing experience, Haorui provides fully customized ceramic solutions according to customer drawings, samples and technical requirements.

Custom Zirconia Ceramic Alignment Frame High Precision Semiconductor Ceramic Fixture Manufacturer


Key Features

High Precision Positioning

Precision-machined structures ensure stable alignment and accurate component positioning.

Excellent Wear Resistance

High hardness significantly improves durability under continuous operation and friction conditions.

Superior Mechanical Strength

Zirconia offers exceptional flexural strength and fracture toughness compared with conventional ceramics.

Electrical Insulation

Ideal for semiconductor, electronic and automation systems requiring non-conductive structural components.

Corrosion & Chemical Resistance

Excellent resistance to acids, alkalis and harsh industrial environments.

Dimensional Stability

Maintains precision under temperature variation and long-term operation.

Fully Customizable Design

Custom shapes, holes, grooves and complex geometries available according to customer requirements.


Technical Specifications

Property Zirconia Ceramic
Material Zirconium Oxide (ZrO₂)
Density ≥ 6.0 g/cm³
Hardness ≥ 1200 HV
Flexural Strength Up to 1200 MPa
Fracture Toughness 7–10 MPa·m¹/²
Working Temperature Up to 1000°C
Electrical Property Excellent Insulation
Precision Tolerance ±0.01 mm
Surface Finish Ra 0.2–0.8 μm

Applications

Semiconductor Industry

  • Wafer alignment systems

  • Semiconductor positioning fixtures

  • Vacuum processing equipment

  • Semiconductor automation modules

Automation Equipment

  • Precision fixture systems

  • Alignment positioning devices

  • Mechanical guiding structures

  • Robotic support components

Vacuum & Optical Systems

  • Vacuum chamber fixtures

  • Optical alignment structures

  • High-cleanliness positioning components

Precision Machinery

  • Wear-resistant guide frames

  • Structural ceramic fixtures

  • Insulating support components


Why Choose Haorui Industrial Ceramics

✔ 20+ Years of Precision Ceramic Manufacturing Experience

✔ Advanced CNC Machining & Grinding Technology

✔ Tight Tolerance Capability up to ±0.01 mm

✔ Custom Manufacturing Based on Drawings or Samples

✔ Semiconductor Industry Application Experience

✔ Engineering Support for Complex Structural Ceramics

✔ Strict Quality Control & Full Inspection

✔ Exported to Europe, USA, Japan and Southeast Asia


5 Key Selling Points

1. High Precision Alignment Structure

Ensures accurate positioning for semiconductor and automation applications.

2. Excellent Wear Resistance

Longer operational lifespan than metal or plastic alternatives.

3. Electrical Insulation

Suitable for high-voltage and semiconductor systems.

4. Corrosion Resistant Zirconia Material

Stable performance in aggressive industrial environments.

5. Fully Customized Ceramic Solutions

Complex structures manufactured according to customer drawings.

Properties Of Different Zirconia Material


Property Item

3Y-TZP White

/Black

Mg-PSZ

Nano

3Y-TZP

Mechanical Characteristics Color Ivory/Black - Gold Yellow - BLUE -
Density 6.02
g/cm3 5.7 g/cm3 6.01 g/cm3
Bending Strength 800 MPa 450 MPa 1200 MPa
Compressive trength 3000 MPa 2500 MPa 3000 MPa
Elastic Modulus 200 GPa 250 GPa 220 GPa
Fracture Toughness 8 MPa m1/2 6~7 MPa m1/2 14 MPa m1/2
Weber Coefficient 15 m 12 m 25 m
Vickers Hardness 1200 HV 0.5 1100 HV 0.5 1200 HV 0.5
Thermal Characterics Coefficient of Line Thermal Expansion 10 10-6K-1 10 10-6K-1 10 10-6K-1
Thermal Conductivity 3 W/mK 3 W/mK 2 W/mK
Thermal Shock Resistance(Put in Water) 300 ΔT °C 450 ΔT °C 300 ΔT °C
Max Working Temperature 1000 °C 2100 °C 1000 °C
Electrical Characteristics Volume Resistance at 20°C >1013 Ωcm >1014 Ωcm >1013 Ωcm
Dielectric Strength 11×106 V/m 13 × 105 V/m 11×106 V/m
Dielectric Constant 33 εr 28 εr 33 εr
One MHZ Dielectric Loss Angle at 20°C 0.0016 tanδ 0.0017 tanδ 0.0016 tanδ
Chemical Characteristics Nitric Acid (60%) 90°C ≒0.00 WT Loss mg/cm2/day 0.1 WT Loss mg/cm2/day ≒0.00 WT Loss mg/cm2/day
Sulphuric Acid (95%) 95°C 0.04 0.34 0.03
Caustic Soda (30%) 80°C 0.08 0.95 0.06

This data is the result of laboratory testing. Customers need to judge whether it can be used according to the specific environment.





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